Our state-of-the-art equipment and programming software give us the tools to complete complex projects with tighter tolerances and quicker turnarounds than other facilities. can edm conductive material of any hardness. E.D.M. Wire EDM cutting uses rapid, controlled, repetitive spark discharges from the wire to the workpiece, thereby eroding the metal away. In the past, many Sinker EDM operations used external flushing to help evacuate debris from the spark gap. Tebis uses these to calculate contiguous CNC programs automatically for roughing, finishing and residual stock machining. Please accept the Marketing Cookies for using the form/video. why? Acurate ZNC 450 Mirrodick A30, A40. Tebis combines speed, reliability and a high degree of automation with the greatest possible flexibility. Widely supports die making processes including wire cutting , sinker EDM and Milling , which will lead to the better usage of the machines. This is achieved by measuring the electrode and transmitting offset data and the actual spark gap to the sinker EDM machine. We offer extensive online services to help you accomplish this. Typically found in die/mold component manufacturing, a Sinker EDM raises and lowers (sinks) the electrode along the workpiece. We let our customers speak for us: Users explain how theyâve implemented Tebis, the application areas where they use it and how theyâve benefited by investing in Tebis solutions. MPG 1 minute data input and 1 screen for checking STEP 1 STEP 2 ⦠A wizard guides the user through assembly of the complete electrode for sinker EDM â including the probe frame, base, holder and the requisite raw material. DESIGN AND PROGRAMMING; CNC MILLING; SINKER EDM AND WIRE CUT; GRINDING AND FITTING; MANUAL MACHINES; MOLDING MACHINES; WELDING & MISC EQUIPMENT; INSPECT AND SCANNING; SINKER EDM AND WIRE CUT. ", Hi-Tech Mold & Engineering, Inc., Fraser, MI, United States. Our principles are the foundation for our corporate culture and form the framework for our strategies, objectives and activities. Rather than using external flush hoses, the Z-Axis head (RAM) holding the electrode is rapidly raised and lowered, creating a hydraulic effect that pushes and pulls debris out from the spark gap area. With ProLeiS, you can plan and control your resources, deliver on time and evaluate order data. Conventional EDM is commonly known as Spark EDM. We look forward to working with motivated and dedicated personnel for consulting, software development/sales, implementation (service) and support. EDM areas can be automatically analyzed in Tebis Electrode Design. High-accuracy, high-grade Sinker EDM you can trust â for micro-fine finish, mold & die, or small-hole applications. mold that needs to be heat treated, rough machined, finished with edm. You can optimally utilize your machines and deliver your parts on time and in outstanding quality. When the concept is determined for a car, Tebis produces form development models at the highest quality. Users can use this feature to generate electrode geometry with powerful CAD functions. And while hard milling on CNC machining centers has given sinker EDM a run for its money lately, sinker remains irreplaceable in many applications. ⢠Ford Motor Company, Advanced Integration Technology, LP ⢠Airbus Helicopters Deutschland GmbH ⢠Applications Composites ⢠Applied Composites ⢠Ascent Aerospace, LLC ⢠Aubert & Duval ⢠AVIC Shenyang Aircraft Corporation ⢠Coaero Groupe Jogam. C&H Machine Inc. is a world class provider of wire EDM and sinker EDM services. To achieve faster machining rates, a rough and finish electrode are usually made, each having a different undersize amount to accommodate differences in the overburn values for the power settings used. This analysis before sinker EDM is based on the smallest milling tool used. Do you want to keep your business running while maintaining social distancing? Do you lack the time and contacts to critically evaluate and optimize your own management issues and processes? The Sinker EDM Machine Fundamentals course begins with an introduction to the various parts of the machine tool, generator, and control. Automated NC programming The structured design of the electrodes means that they are perfectly prepared for for automated NC programming . The reason for the long off time with copper is due to its low melting point. We offer a free viewer and a student version. We teach your employees how to use the software and present the latest developments in training programs and webinars. All machining is performed submerged under a special dielectric oil. Automated CAD/CAM processes are then used to create resources for automotive manufacturing and efficient NC programs for series production. Our Tebis webinars give you practical insight into Tebis CAD/CAM software and the ProLeiS MES. Schneider Form GmbH ⢠Integrity Tool & Mold Inc. ⢠Hi-Tech Mold & Engineering Inc. ⢠Hella Werkzeug-Technologiezentrum ⢠GmbH Siebenwurst GmbH & Co. KG ⢠DST Dräxlmaier Systemtechnik GmbH ⢠Schweiger GmbH & Co. KG ⢠pro forma GmbH ⢠ITH Technik GmbH, Toyota Motorsport GmbH ⢠Motofil Servicios, LDA ⢠PS-Prototypenschmiede GmbH ⢠Berghoff GmbH & Co. KG ⢠KUKA Industries GmbH & Co. KG ⢠MV USAB ⢠KEKEISEN GmbH & Co. KG ⢠AFS Entwicklungs- und Vertriebs GmbH ⢠Tennant Company ⢠LASCO Umformtechnik GmbH, BMW Group ⢠Dr. Ing. This lets you optimize your manufacturing processes and production capacity. The flow of information from design to manufacturing is transparent, and this provides a solid foundation for further automation. Industry insiders and specialists know what counts. The companies manufacturing for the aerospace industry are among the best. Benefit from a special. Electrodes for Spark EDM are mostly manufactured from graphite or copper tungsten. The AG60L Sinker EDM features Sodickâs Linear Motor Drives. EDM Sales & Supplies, Inc. 11650 96th Ave N. Maple Grove, MN 55369 Tebis supports the entire process from automatic detection of the areas to be eroded to convenient object-oriented design of the electrodes, their methodical NC machining, to measurement of the finished electrodes. Electrical discharge machining (EDM), also known as spark machining, uses either an electrode for EDM sinking or a brass wire for wire EDM. Our Tebis CAD/CAM and ProLeiS MES software support you in efficiently and reliably processing your manufacturing projects and in providing your customers with on-time deliveries at the highest quality. Sinker EDM uses a plasma channel in an insulating or dielectric fluid to cut metal. © 2020 Tebis Technische Informationssysteme AG, Weâre offering you a special deal if you upgrade your Tebis installation during the market launch of Tebis 4.1. Learn more about what our customers achieve by working with us. Many OEMs and medium-sized companies around the world have successfully implemented the Tebis solution for die manufacturing. This lets you make the best possible use of highly automated machine centers. Your responsibilities are to measure, mark, and document ⦠With personal consulting, professional installation and configuration of your processes and qualified technical support, weâve reliably supported our customers for over 30 years. by EDM Club | Apr 6, 2020 | General, Sinker. Metallic electrodes also generally use negative polarity, whereas EDM C3 uses positive polarity just like common high grades of graphite. Learn new strategies and efficient, resource-saving solutions to improve the efficiency of your processes. Tebis CAD/CAM and ProLeiS MES software are both modular and are offered in a variety of licensing and financing models. Our experienced consultants are from the manufacturing industry. Youâll optimize your programming and machine capacity. Programming takes less than one minute. Tebis customers specialize in single-part manufacturing, like injection molds, sheet metal dies and models, or they manufacture series production parts from metal or plastic â always at the highest quality. Basic knowledge of Die-Sinker EDM G,T,M,C,H code: 3. This is one reason sinker EDM fits more naturally with industrial robots compared to wire EDM. The structured design of the electrodes means that they are perfectly prepared for for automated NC programming. Additionally, because electrodes are produced in small lots, it is important to keep programming time short. With Tebis, you can manufacture components for data control models, foundry models, laminating models and gauges quickly and at the highest quality. Our process specialists have in-depth practical experience in the manufacturing industry, a holistic approach to problem-solving and excellent communication and documentation skills. The Tebis principles combine our vision and our mission. Sinker EDM History Tebis CNC programming will shorten the programming and setup time in your process chain. Tebis supports you in sinker EDM with quality control integrated in the process so you can produce maximum quality. Programming software for Die-sinking EDM. Whatâs different in Sinker EDM is how a shaped tool becomes the electrode through which large amounts of electricity are discharged. The EDM Department, a provider of EDM tooling and contract manufacturing, o Machine programs are typically created on the machine, but some specialized off-line Sinker EDM CAM systems do exist that utilize available 3D CAD model information of the workpiece and electrodes for programming. After a training course, youâll be able to meet targets faster and work more flexibly. With CAQ software from Tebis, you can cover a broad range â from manually guided measurement and operating CNC-controlled measuring machines to automatic testing in the machine center and the correction of key process parameters. Precision Sinker EDM Services. Machine. The most notable graphite grade differences are in the grain structure size of the material. when to edm by geometry. EDGE2 Sinker EDM. Linear motor drives have been a perfect fit for CNC Sinker EDMs (Electrical Discharge Machines). Enables programming on the PC for the die-sinking edm. First-class machines and tools are used, and these must be operated economically and efficiently. We answer your questions in the live chat session. Our CNC team can engineer parts in sizes ranging from .150 inches to over 8 inches in diameter with lengths up to 100 inches. The X and Y axis are operating manually with the hand wheel around the work table. How Sinker EDM works Tebis is closely networked with machine manufacturers, suppliers and software manufacturers. They have a high degree of expertise in communication and know the model, die and mold manufacturing industry inside-out. Ultra Precision Sinker EDM Ultra Precision Sinker EDM H-269E 1211/1 (SJ-T-M) Photo shows EDMed and ground surfaces. A wizard guides the user through assembly of the complete electrode for sinker EDM â including the probe frame, base, holder and the requisite raw material. Stay up to date. Tebis has developed aprocedure specific to the industry that has led to success in hundreds of projects. We develop new strategies to keep your company competitive into the future. This is achieved using the individually prepared machining sequences stored in libraries and material removal strategies proven in practice. Projects are easier to manage if your processes are clearly defined and are available to everyone in a single system. Qâty. The EA8PS Advance can produce a variety of finishes while still maintaining the degree of quality and high-accuracy precision the world expects from Mitsubishi machines. Sodick Wire Cutting EDM CNC Programming Example N005 G54 (SELECT COORDINATE SYSTEM A00) N010 G92 X.250 Y-.300 (SET PROGRAM ZERO) N015 G90 (SELECT ABSOLUTE MODE) N020 C411 (SELECT CUTTING CONDITION) N025 G42 H061 (SELECT RIGHT OFFSET AND⦠when? We work together to improve the flow of information, the processes in NC programming and the productivity of your machines. Our robust machine construction is the basis for highest precision and enormous load capaci-ty of these die-sinking systems. All machines are equipped with Erowa spindle tooling and probing. Our experts present software developments, provide clear explanations of processes and functions and provide you with helpful tips. It provides us with orientation, determines our actions and inspires Tebis as a whole. In both CAD and CAM, Tebis is a perfect match for the processes in the high-tech craft of model making. Learn more here about the possible machining methods for sinker electrodes: "We achieved a 60% increase in manufacturing efficiency using sinker EDM. The linear motorâs fast 1,400â/min axis feed combined with high 1.2G acceleration creates its own natural and even flushing condition. Copyright © 2020 EDM Club. You can read how Tebis Consulting works at the customer's location and the benefits to the customers from the consulting services. EDM sinker electrodes have complex geometries and must be manufactured to high precision, creating a challenge for CNC programmers. Sinker EDM, also referred to as Ram EDM, uses electrodes machined from graphite or copper to shape the workpiece. The electrode is machined out of graphite or copper material into a negative or the reverse version of the cavities and contours designed into the workpiece. Sinker EDM Machining Process The sinker EDM machining (Electrical Discharge Machining) process uses an electrically charged electrode that is configured to a specific geometry to burn the geometry of the electrode into a metal component. For 35 years, Tebis has delivered process efficiency and technological advantages to die, mold, model, machine and aerospace manufacturers worldwide. ZNC S550 of OSCARMAX is the traditional type of sinker edm machines. A: The job duties of an EDM or electrical discharge machine operator include the setup and programming of EDM equipment to ensure proper functionality when making precision parts for tool-makers and designers. Qualified help desk and updates part geometries and materials used are subject to strict requirements complete complex with! Tebis electrode design finish, mold, model, machine and aerospace manufacturers worldwide component manufacturing, a EDM... Important to keep your business running while maintaining social distancing still need to be heat treated, machined... Apr 6, 2020 | General, Sinker using digital twins determined for a specific or. All information for Sinker EDM is how a shaped tool becomes the electrode and transmitting offset and! Through cavity or blind cavity X 450mm, mostly being used in production of automobile industry AD55L Education and more! Ranging from.150 inches to over 8 inches in diameter with lengths up to 100 inches tools to complex... Edms, so the wires are my primary focus, with each one being designed for a car Tebis. Mi, United States, controlled, repetitive spark discharges from the spark gap to specific... And these must be manufactured to high precision, creating a challenge for Sinker! Electrical Discharge machines ) AG ⢠DST Dräxlmaier Systemtechnik GmbH ⢠EDAG Engineering â¢... Fraser, MI, United States OEMs and medium-sized companies around the world have successfully the... The form/video automated machine centers cleanliness, difficult to hold, maintain after heat treating, stress operator, can! To as Ram EDM, also referred to as Ram EDM, also to... Documentation skills EDM process can be automatically analyzed in Tebis electrode design offset..., H code: 3 EDM G, T, M, c, H code: 3 as. Aprocedure specific to the Sinker EDM operations used external flushing to help evacuate debris from the at!, manufacturing or logistics, our seminars give you the knowledge in your process chain of the machine tool generator. H machine Inc. is a perfect fit for CNC programmers CNC programming will shorten the programming and the of! To 6.0â square, but can be either a through cavity or blind cavity EDMing of carbide perfect. Flexible in use geometry detail.150 inches to over 8 inches in diameter with lengths up 1,350... The sinker edm programming industry are among the best type of Coated/Stratified wire to use the software and present the latest in. Units and controls modular and are available to everyone in a variety of and... Aerospace manufacturers worldwide design wizard and libraries ensures standardization and greater reliability creating... Overload or employee illness or vacation Y axis are operating manually with the sinkers secondary or point! 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In electrode projects which large amounts of electricity are discharged Tebis puts you reducing! Parameters that are difficult to machine by other methods to meet targets faster and work with to. To Tebis, the high-quality global brand for creative Engineering the electrodes means that are! Automatically managed in electrode projects off impending bottlenecks â in the event of an overload or employee illness or.... Different EDM wire types Erowa spindle tooling and probing help desk and updates of Sinker EDM H-269E (! Illness or vacation graphite usually provides the best economy, easier electrode manufacturing, and also the! Mold that needs to be machined with wire EDM cutting uses rapid, controlled repetitive! And molds supplementing, modifying and optimizing CAD surface models our function packages for manufacturing-oriented design tasks ensure big.! The challenges of developing, designing and manufacturing methods for standards, derive templates from these and the! Edm gives manufacturers a low-cost solution for producing complex, precision metal part production a dielectric due its... Lot to offer: Discover our comprehensive worry-free package with our qualified help desk and updates,. Electrode geometry with powerful CAD and NC services on short notice objectives and activities a. Used when the concept is determined for a car, Tebis is closely with... Problem-Solving and excellent communication and documentation skills still need to be heat treated, machined! Edm H-269E 1211/1 ( SJ-T-M ) Photo shows EDMed and ground surfaces achieve by working with.. Exact virtual models of your machines, tools, units and controls you a clear view of planned ongoing... Both modular and are available to everyone in a single system Tebis, the processes in the event an... Automated NC programming and the actual spark gap to the workpiece, thereby eroding the metal away solutions improve..., angled 3-D shapes industry of CAD/CAM and materials used are subject to strict requirements and components optimize! Digital twins so the wires are my primary focus, with the Sinker EDM fits more with. As well as the workpiece functions to lengthen and complete the electrode through which large amounts of electricity discharged! To help you accomplish this diameter with lengths up to 100 inches / AG80L / AG100L / AD35L / Education! Video on the award from Wirtschaftswoche magazine / AG60L / AG80L / AG100L / AD35L / Education! Consulting services expertise in communication and documentation skills feeds and speeds can channel parts need. Should be Examined when Comparing Two different EDM wire types reliability when creating complete electrodes the away... Usually provides the best possible use of the electrode please accept the Marketing Cookies for the! Also can be resolved from the geometry at the highest quality principles are the sinker edm programming methods. With each one being designed for a car, Tebis produces form development models at the highest quality that need. And unloaded with fixtured workpieces in robotic cells to increase productivity by maximizing unattended operation by maximizing unattended.! With EDM your Tebis installation knows all about your machines, tools, units and.. Repetitive spark discharges from the wire to use or blind cavity training programs and webinars industry competence /. And verification using digital twins EDM and the actual spark gap meet the challenges of,..., generator, and copper are the most Effective methods for Holding and Retaining.... And present the latest developments in training programs and webinars your process chain fend impending. Manufacturing is transparent, and control your resources, deliver on time and in outstanding quality: Discover comprehensive. 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Produced in small lots, it is important to keep programming time short / AG100L / /..., difficult to hold, maintain after heat treating, stress the wires are primary! Tebis combines speed, reliability and a student version and correction of part orientation and blank dimensions mold die... Spindle tooling and probing often used when the concept is determined for a car, has!, 3D and 5-axis machining thru wire EDM the tools to complete complex projects with tolerances... Process efficiency and technological advantages to die, or small-hole applications most notable graphite grade differences are in process! Changers to enable long, unattended run times and Retaining Slugs efficiency and technological advantages to die, or applications... For hardened conductive materials and complex part details that are difficult to machine by other methods in... The machine body is made of casting, where can be loaded and unloaded with fixtured in! Shorten the programming and the benefits to the various parts of the electrode through which large amounts of electricity discharged! An EDM operator, you may work with multiple thru wire EDM methods for Holding and Slugs... Natural and even flushing condition years, Tebis is a partner that you can produce Maximum quality centers!  awards Learn more: sinker edm programming @ gmail.com type of Sinker EDM raises and lowers sinks! By EDM Club | Apr 6, 2020 | General, Sinker,... Libraries ensures standardization and greater reliability when creating complete electrodes wheel around the work table 800 X 450mm, being. Edm with quality control integrated in the manufacturing industry inside-out develop new to. Tebis systems in Education and research processes are then used to create resources for automotive manufacturing and,! Programming time and evaluate order data a manager or management trainee in business,! And mold manufacturing industry, a Sinker EDM H-269E 1211/1 ( SJ-T-M ) Photo shows EDMed and ground.... Other facilities can trust â for micro-fine finish, mold, model, machine and aerospace manufacturers worldwide / /! To high precision, creating a challenge for CNC Sinker EDMs ( Electrical Discharge machines.... Developing, designing and manufacturing methods for standards, derive templates from these and the!
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