Tebis puts you in control of the complexities of sinker EDM. It is an integral part of our mission, and something we put into practice every day in our corporate culture. Input and output of program and machine data can be transferred through the USB or Ethernet ports, and an advanced Handbox with LED display and Emergency Stop button is standard. ProLeiS MES software gives you a clear view of planned, ongoing and potential projects. We work together to set realistic entrepreneurial goals, identify individual measures and strategies, improve project management and find new ways to motivate your employees. You can optimally utilize your machines and deliver your parts on time and in outstanding quality. It provides us with orientation, determines our actions and inspires Tebis as a whole. Projects are easier to manage if your processes are clearly defined and are available to everyone in a single system. âItâs very common to automate a VMC mill with a sinker EDM so the mill can produce the needed electrode tool with a robot automatically moving it between the different machines,â said Pfluger. We support you in reducing your project processing time and expenditure for individual work steps. Use powerful interactive graphical functions to lengthen and complete the electrode. Learn more about what our customers achieve by working with us. AG40L / AG60L / AG80L / AG100L / AD35L / AD55L Education and Learn more:lakatos.attila1982@gmail.com. Many OEMs and medium-sized companies around the world have successfully implemented the Tebis solution for die manufacturing. What Is the Best Type of Coated/Stratified Wire to Use. This is achieved using the individually prepared machining sequences stored in libraries and material removal strategies proven in practice. Acurate ZNC 450 Mirrodick A30, A40. All machines are equipped with Erowa spindle tooling and probing. The sinker EDM process is commonly used in the production of dies and molds. Tebis CNC programming will shorten the programming and setup time in your process chain. I also program and run the Mits wire edms, so the wires are my primary focus, with the sinkers secondary. Do you want to keep your business running while maintaining social distancing? All parameters that are important for manufacturing and use of the electrodes are automatically managed in electrode projects. The portfolio includes industry-specific solutions for all areas such as 2.5D, 3D and 5-axis machining. All rights reserved. - Program activation switches - Keyboard related keys - Machine panel switches: 1 Day: 2. ", Markus Rausch, Junior director and technical operations manager, "We're saving time, we're manufacturing much more effectively and we're achieving better results faster and with fewer personnel. We can step in on-site to fend off impending bottlenecks â in the event of an overload or employee illness or vacation. Itâs always tailored to the specific requirements of our customers. Automated programing and working in IQ on Sodik sinker edm machine. Graphite usually provides the best economy, easier electrode manufacturing, and also delivers the fastest Sinker EDM machining speeds. Capacity. See for yourself how our customers use Tebis to better meet the challenges of developing, designing and manufacturing models, molds and components. Tebis combines speed, reliability and a high degree of automation with the greatest possible flexibility. In the past year the EDM team has developed technology that is new to the industry of CAD/CAM. Widely supports die making processes including wire cutting , sinker EDM and Milling , which will lead to the better usage of the machines. When the concept is determined for a car, Tebis produces form development models at the highest quality. Tebis supports you in sinker EDM with quality control integrated in the process so you can produce maximum quality. Sinker EDM machines can be equipped with automatic tool changers to enable long, unattended run times. All consultants have many years of practical experience in industry and have a high level of industry competence. Copper electrodes will produce the best surface finishes in Sinker EDM, and copper tungsten is used for the EDMing of carbide. The prepared electrode is always the negative or inverse shape of the final detail. A wizard guides the user through assembly of the complete electrode for sinker EDM â including the probe frame, base, holder and the requisite raw material. In both CAD and CAM, Tebis is a perfect match for the processes in the high-tech craft of model making. Users can use this feature to generate electrode geometry with powerful CAD functions. steel to steel parting line. Sodick Wire Cutting EDM CNC Programming Example N005 G54 (SELECT COORDINATE SYSTEM A00) N010 G92 X.250 Y-.300 (SET PROGRAM ZERO) N015 G90 (SELECT ABSOLUTE MODE) N020 C411 (SELECT CUTTING CONDITION) N025 G42 H061 (SELECT RIGHT OFFSET AND⦠Tebis is a partner that you can rely on. The technology has led to significant reductions in programming time and greatly reduced non conformances within the process area of EDM. Linear motor drives have been a perfect fit for CNC Sinker EDMs (Electrical Discharge Machines). ⢠Ford Motor Company, Advanced Integration Technology, LP ⢠Airbus Helicopters Deutschland GmbH ⢠Applications Composites ⢠Applied Composites ⢠Ascent Aerospace, LLC ⢠Aubert & Duval ⢠AVIC Shenyang Aircraft Corporation ⢠Coaero Groupe Jogam. We look forward to working with motivated and dedicated personnel for consulting, software development/sales, implementation (service) and support. You can read how Tebis Consulting works at the customer's location and the benefits to the customers from the consulting services. This is achieved by measuring the electrode and transmitting offset data and the actual spark gap to the sinker EDM machine. 29. The EA8PS Advance can produce a variety of finishes while still maintaining the degree of quality and high-accuracy precision the world expects from Mitsubishi machines. As an EDM operator, you may work with multiple thru wire EDM machines or sinker EDM machining solutions. Our CNC team can engineer parts in sizes ranging from .150 inches to over 8 inches in diameter with lengths up to 100 inches. The linear motorâs fast 1,400â/min axis feed combined with high 1.2G acceleration creates its own natural and even flushing condition. Learn more here about the possible machining methods for sinker electrodes: "We achieved a 60% increase in manufacturing efficiency using sinker EDM. Electrodes are typically manufactured by milling, but can be also be machined with Wire EDM depending on geometry detail. Regardless of the name you use, this method relies on the same thermal erosion process found in electrical discharge machining to shape a workpiece. 10.ISO-G Code Program. accuracies that are difficult to hold, maintain after heat treating, stress . They have a high degree of expertise in communication and know the model, die and mold manufacturing industry inside-out. We develop realistic solution approaches and work with you to implement the resulting concept. With personal consulting, professional installation and configuration of your processes and qualified technical support, weâve reliably supported our customers for over 30 years. Tebis users benefit from the straightforward and logical implementation of the software and the automation possibilities. Part geometries and materials used are subject to strict requirements. We answer your questions in the live chat session. Register today. E.D.M. Type. Multiple electrodes then can be used for roughing and finishing operations. The AG200L Sinker EDM features Sodickâs Linear Motor Drives. We prepare exact virtual models of your manufacturing environment. A demonstration and class lab follow this on job preparation fundamentals that will allow each student to actually use the setup feature(s) of the machine to qualify and set up both electrodes and workpieces. The most notable graphite grade differences are in the grain structure size of the material. Typically found in die/mold component manufacturing, a Sinker EDM raises and lowers (sinks) the electrode along the workpiece. Our masterpieces â EA-V Advance Product Program 2 3 Maximum ease of use makes these die-sinking systems absolutely flexible in use. Whatâs different in Sinker EDM is how a shaped tool becomes the electrode through which large amounts of electricity are discharged. The electrode is machined out of graphite or copper material into a negative or the reverse version of the cavities and contours designed into the workpiece. ZNC S550 of OSCARMAX is the traditional type of sinker edm machines. MP50. Our experts present software developments, provide clear explanations of processes and functions and provide you with helpful tips. CNC sinker EDM machines contain a âLinear Motor Drive Systemâ that gives the CNC sinker the ability to machine at incredibly high speeds with excellent response times. Sinker EDM History A wizard guides the user through assembly of the complete electrode for sinker EDM â including the probe frame, base, holder and the requisite raw material. Basic knowledge of Die-Sinker EDM G,T,M,C,H code: 3. The X and Y axis are operating manually with the hand wheel around the work table. Tebis supports the entire process from automatic detection of the areas to be eroded to convenient object-oriented design of the electrodes, their methodical NC machining, to measurement of the finished electrodes. High-accuracy, high-grade Sinker EDM you can trust â for micro-fine finish, mold & die, or small-hole applications. Learn new strategies and efficient, resource-saving solutions to improve the efficiency of your processes. Typically found in die/mold component manufacturing, a Sinker EDM raises and lowers (sinks) the electrode along the workpiece. h.c. F. Porsche AG ⢠Aston Martin Lagonda Ltd. ⢠HFM Modell- & Formenbau GmbH ⢠Blasius Gerg GmbH ⢠Honda R&D Co., Ltd. ⢠Schröter Modell- und Formenbau GmbH ⢠Silberform AG ⢠Helmut Ernst GmbH ⢠Jaguar Land Rover Ltd., Whitley, Aston Martin Lagonda Ltd. ⢠Audi AG ⢠Bertrandt Technikum GmbH ⢠BMW Group ⢠Daimler AG ⢠BYD Company Ltd. ⢠Dr. Ing. The workpiece must be electrically conductive. wire + sinker. Tebis is closely networked with machine manufacturers, suppliers and software manufacturers. Watch our video on the award from Wirtschaftswoche magazine. Benefit from a special. 2, 52 hrc Quickly and easily assemble complete electrodes, Fully automated electrode process with flexible manufacturing cells, Quality control integrated in the process, Comprehensive NC functions with automation, Upgrading your Tebis installation to Tebis 4.1, System requirements and hardware recommendations. EDM Sales & Supplies, Inc. 11650 96th Ave N. Maple Grove, MN 55369 Wire EDM cutting uses rapid, controlled, repetitive spark discharges from the wire to the workpiece, thereby eroding the metal away. Industry insiders and specialists know what counts. You can manage all information for sinker EDM in the clearly structured object-oriented electrode projects. All machining is performed submerged under a special dielectric oil. 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