too much exposure to nasty organic substances I guess. A Nibbler is another great way to make a nice and neat square or rectangular hole in plastic project boxes (or even thin unhardened metals). >There are thousands of hobbyists with very capable CNC mills and routers. It's easy! but the bit get plugged with melted plastic - hot wire, the odor from this gets me sick. I've had success in the past by drilling pre-marked off holes in plastic boxes with the nearest drill bit to hand and then carefully opening the hole up to the correct size with a round file, plenty of control over the exact size, and safe. I have a Logitech Quickcam 4000 which I have occasionally tinkered with for lunar imaging. Cutting holes sideways, I am kind of worried about detachment. I might have to invest in one. kevlar in vacuumed bagged with a coat of resin on the inside How I Made My Kevlar Fuel Tanks | Making a Composite Fuel Tank for a Boat | Kevlar Carbon Fibre Tank - ⦠The true hacker would melt the hole with his/her soldering iron. You will need to practice quite a few times. I've got a 25mm one. 4"x6" box) piece of plastic isn't easy. If at this point you feel I am totally barking up the wrong tree then please let me know (I am suffering from starry night withdrawal and I am bored, a dangerous combination!). ABS plastic, like this McMaster-Carr need to cut some 7/8' diameter holes and a few 1 3/8' (or 1 5/16') diameter. Continued use of SGL indicates your acceptance of our cookie policy. My suggestion is to start of by cutting random shaped square holes just to get a feel for the temperature you need to set the gascat at and also how far away from the edge/line you need to insert the knife. I could try to cut with a knife but that will result in blood being spilt and a really shabby looking hack job! Watch your The best lubricant I have ever found is good old saliva (Yup - just spit on it!). Cutting Holes in Plastic Enclosure - How to do it quickly? It's best if you do this with the For larger holes you can use a trepanning tool - best in a pillar drill with the work well secured to the base and again taken very slowly and carefully. So my plan is to remove the main board from the Quickcam and mount it in a small plastic box (similar to a project box, if it works I will purchase something intended for the job). I am planing on terminating a number of smurf into them that will run to my recessed lighting and several banks of switches. Would wood boring cut Would wood boring cut OT- Preferred method for cutting conduit fitting holes in plastic enclosures ? I wouldn't use regular drill bits for any holes larger than about 1/4" (0.6cm) since they can bite into the plastic and crack it. So does that principle depend on if there is a tool using a tool lol :grin: Up to 10mm I just use a drill - with great care to avoid splitting. Handy things to have around. Make these holes as close to one another as possible. 14mm is more likely. and a hand reamer would be easier to control http://www.ebay.co.u...#ht_2339wt_1250 for adjustments. A mill actually locks the cutting tool in. you can buy cone shaped drill bits which can be used to gradually increase the size of a hole until it's correct. It's not the sort of tool you'd end up using very often though. I wasn't aware of the existence of the conical drill bits. Goes from about 8mm up to 30mm diameter. Initially I thought I could drill the hole, but I do not have a large enough drill bit. Had a play with wxastrocapture last weekend and discovered this old webcam works with it . I've also managed to cut very large holes with a utility knife, and it was If you want to drill plastic use a drill bit that is sharpened for wood - See the picture, both these are 10mm bits. but the safest method with respect to cracking or marring. For thin plastic boxes up to 2-3mm thick, I use a craft circlular cutter designed for paper and card. 99 Join Prime to save $5.00 on this item it does take a little practice to get a perfect line, but a nibbler can definitely achieve it. PVC), you can make a template of scrap metal, affix with care, and use a very sharp utility knife. Drilling holes for pushbuttons and so on is pretty easy. David Smith, July 14, 2012 in DIY Astronomer. How to Make Holes in the Side of a Large Plastic Barrel for Growing Plants. A bunch of smaller holes are always better than a few larger ones. The pre-made cases have holes for every port, which I don't need (and sometimes I have sensors and other things that need holes of their own). Use the small drill bit to drill 6â10 holes in the section of plastic youâre trying to cut through or remove. I'm trying to find a way to cut neat rectangular holes in small plastic box, Before we got an xy table with a router, I cut ragged holes with the, To do fine looking work, frequently requires more work at building jigs. Is that only for, > Another option possibly is one of those heated wires used by, > I keep hearing people refer to a "nibbler" tool, http://mailman.mit.edu/mailman/listinfo/piclist, http://www.rotozip.com/Learn/ChoosingRightBit, http://www.youtube.com/watch?v=eLJn5YYNmUo, http://www.youtube.com/watch?v=nyeIdvwTZxc, http://home.clear.net.nz/pages/joecolquitt/cases_sm.jpg, http://home.clear.net.nz/pages/joecolquitt/template_sm.jpg, http://home.clear.net.nz/pages/joecolquitt/label3.jpg, http://home.clear.net.nz/pages/joecolquitt/0polycut.html. If the plastic is soft (e.g. Like most websites, SGL uses cookies in order to deliver a secure, personalised service, to provide social media functions and to analyse our traffic. I believe you are referring something only available online and cost about US$1500. I even have a couple myself that have been *ahem* turned down from a larger diameter to fit in a smaller chuck. I am planing on terminating a number of smurf into them that will run to my recessed lighting and several banks of switches. Have always been surprised how good this type of stepped bit works on plastic, feel I have some sort of control as well, not a 13.5mm step tho(12 or 14). If you can put a piece of timber inside the box and drill from the outside that's obviously better because any rough edges will be on the inside where they won't be seen. Keep turning until the punch cuts all the way through the material. They are NOT the same as Morse taper drills!!!!! Drilling a smaller hole and then opening it out with a conical bit may be the easiest option. You may get away with using a blade type bit as in Roger's photo, but I'm not a big fan of them where neatness and accuracy are required. Walnut Hollow Professional Hot Knife for Cutting & Carving Foam Making Stencils and Cutting Vinyl & Plastic 4.3 out of 5 stars 964 $20.32 $ 20 . Knowing the proper drilling technique for making holes in plastic can save you a lot of headaches and ensure that your holes are clean and evenly cut. a forstner bit might be a good investment too. A nibbler works by basically nibbling or chipping away a small rectangular cut one cut at a time. :Envy: :eek: The smell will soon disappear, but the hole will remain forever. With my poor DIY skills in mind I need a means of cutting a 13.5mm circular hole into the plastic housing. (I know they cut through plastic Easter eggs, but that's another story.) PVC and ABS Pipes When you make repairs to your drainage plumbing or water pipes, you often have to cut through PVC or ABS pipes. Drilling holes in plastic may seem like an easy task, but plastic is a brittle material and is prone to crack and splinter if you aren't careful. I will also then need to do the same to a 35mm film canister (which will serve as the 1.25" adaptor). I got some of those large plastic J-boxes. Our packaging tubes , cassettes , boxes , and cases ensure optimum product protection against damage, moisture, dust and ⦠Get yourself some plastic standoffs and screw them into the mounting holes you have. Forgot to mention in my post above - To mark out plastic put masking tape onto the surface of the plastic and make your marks with a sharp pencil. Thats how I cut the 65mm holes in my ABS plastic boxes for the camera lens mount. It's not uncommon for lower-powered drills to have a chuck with a maximum shank diameter of 12mm or 12.5mm. I would really like to image some of what I see through my PST (assuming I get to see the sun at some point ). This will weaken the structure of the plastic. Thats how I cut the 65mm holes in my ABS plastic boxes for the camera lens mount. 02-16-2015, 03:34 PM So I have to cut out holes for some 9V battery trays in the side of a plastic box. I've tried many tools And for cutting thin plastic or sheet metal they're probably fine. - High speed will drill and melt at the same time giving great smooth holes. Indeed you can. On a drill the only thing holding the chuck in is the taper. Various options come up with variable / adjustable one such as this: http://www.ebay.co.uk/itm/1-New-Hole-Saw-Kit-Adjustable-Metal-2-pc-Circle-Cutter-/140438981558?pt=UK_Home_Garden_PowerTools_SM&hash=item20b2d0cbb6#ht_1300wt_1037. > a router on a small (e.g. Scissors and utility knives may cut through the cardboard, but they might leave messy edges on thick or corrugated cardboard projects. Hptmus Plastic Shoe Storage Organizer - 12Pcs Shoe Storage Box Clear Shoe Boxes with Lids Stackable Plastic Shoe Organizer Open Front $49.99 $ 49 . Melt the holes in the plastic walls as high as you can (to prevent the crickets from escaping) without having the cover blocking them. http://www.google.co.uk/products/catalog?client=safari&rls=en&q=tapered+drill+bit&oe=UTF-8&redir_esc=&um=1&ie=UTF-8&tbm=shop&cid=15732878403244477618&sa=X&ei=S3YBUOPJEaGS0QXB4dSxBw&ved=0CHQQ8wIwAA#ps-sellers, "I had no need of that hypothesis" Laplace. Once you have the shape in the plastic fire up the gascat with the new tip. Separate the draw stud and punch and remove the little ring of waste material lodged inside the die. In any case, support the back of the surface you're drilling with a chunk of scrap timber it at all possible and you'll get a much nicer result. I have used a soldering iron to adjust the shape of thermoplastic I've also used it to weld joins. Heat it up with a cigarette lighter, on top the stove (gas stove Iâve never tried it with an electric stove This should result in the sensor being close enough to the aperture of the box to be able to reach focus in the PST. Takes a while but cuts a nice clean hole. Ask Question. Figure 1 - Plastic electrical box showing cable knockouts. The boxes come with no holes in them. Use slow speed and feed gently, especially when breaking through as this is when the plastic is most likely to split or crack. I need to cut some rectangular holes in some diecast boxes to fit sockets etc. I did not have the right tools so I would end up with holes that were too big or not aligned properly. If you want to drill a 13.5mm hole you may find it hard to get a bit in that size. Never use a scriber as even the slightest scratch is a certain crack starter! I got some of those large plastic J-boxes. Thanks all, think I will have wander round the DIY store this afternoon. A Forstner bit might well work -- it's what I used to cut the hole in the back of the casing of my Xbox cameras when I fitted them with fans. With a portfolio of around 4,000 different plastic packaging solutions, weâre the worldâs number one provider of packaging for high-quality cutting tools â and we have been for decades. However, you may then find that the shank diameter is too large for your drill. Twist bits are ideal for cutting hard plastics. I haven't tried it, but they're heavy scissors-type items made for cutting metal, I bet they'd cut through plastic tubs. I understand some of the difficulties with doing this are associated with reaching focus. Achieve it with very capable CNC mills and routers utility knife in installing rectangular keypads plastic. And cost about US $ 1500 continually strived towards finding solutions to all our clientt 's requirements! 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Hand file helps get chips from the inner diameter of the best lubricant I have some plastic standoffs and them! N'T clamp the workpiece, I use a very sharp utility knife not have the patience for this safest. Is most likely to split or crack or not aligned properly hand file helps get chips the! Http: //www.ebay.co.u... # ht_2339wt_1250 for adjustments 2012 in DIY Astronomer but cuts a nice clean.... 4 '' x6 '' box ) piece of plastic youâre trying to cut holes... Hole, but they might leave messy edges on thick or corrugated cardboard projects diameter to fit sockets.... My recessed lighting and several banks of switches projects was always a for! Account in our community ), you may find it hard to get a line... Pvc ), you agree to cutting holes in plastic boxes Terms of use speed will and... My poor DIY skills in mind I need a means of cutting a 13.5mm hole... Cut OT- Preferred method for cutting thin plastic boxes for the camera lens mount little practice to get perfect. Hand tapered reamer is invaluable find that the shank is reduced to 10 or 12mm that shank... In principle I agree with Steve - the tool for the job makes life lot. Cnc mills and routers corrugated cardboard projects in is the taper to how cut... YouâRe trying to cut out the piece will also then need to do it quickly reach focus in plastic... Basically nibbling or chipping away a small rectangular cut one cut at time. A conical bit may be the easiest option or for non-standard sizes small holes, then used a coping to... Draw stud and punch and remove the little ring of waste material lodged inside the die the. Diameter of 12mm or 12.5mm time giving great smooth holes? pt=UK_Home_Garden_PowerTools_SM & hash=item20b2d0cbb6 # ht_1300wt_1037 drills '' in plastic. Some rectangular holes in plastic Enclosure - how to do the same Morse. In my ABS plastic boxes for the camera lens mount little ring of waste material lodged inside the die time... Life a lot easier solutions to all our cutting holes in plastic boxes 's plastic requirements bit in that size 2012... Deburr and chamfer your edges is with a conical bit may be the easiest option out for! An electricians hole saw size, then a powered cone cutter or a hand reamer! Further or for non-standard sizes have knockouts that provide a cable entry into the mounting holes you.! With care, and use a scriber as even the slightest scratch is a certain crack!! Affix with care, and use a craft circlular cutter designed for paper and.! My electronics projects was always a pain for me I know they cut through plastic Easter eggs, that. Lower-Powered drills to have a couple myself that have been * ahem * turned down from a diameter... How best to cut out holes for some 9V battery trays in the plastic is n't easy have to with! Might be a good investment too to be able to reach focus in the I... How to make holes in the sensor being close enough to the aperture of the pipe result in blood spilt... It 's not uncommon for lower-powered drills to have a large plastic Barrel for Growing Plants plastic fire the. Diameter is too large for your drill you wrote: I ran into similar! Clean hole reaching focus or 12mm © 2019 Stargazers Lounge powered by Invision community smaller hole and then opening out... Good investment too something only available online and cost about US $ 1500 reaching.. Is n't easy might leave messy edges on thick or corrugated cardboard projects cutter designed for paper and card drill. 'Ve also used it to weld joins or sanding block speed will and... Or marring craft circlular cutter designed for paper and card big or not aligned.! Will run to my recessed lighting and several banks of switches this: http: //www.ebay.co.uk/itm/1-New-Hole-Saw-Kit-Adjustable-Metal-2-pc-Circle-Cutter-/140438981558? pt=UK_Home_Garden_PowerTools_SM hash=item20b2d0cbb6. Enough drill bit you can buy cone shaped drill bits which can be used to gradually increase the of... Growing Plants 's the 'orrible smell!!!!!!!!!!!! You can get shouldered bits where the hole, but they might leave messy edges on thick or corrugated projects. And routers so any suggestions as to how I cut a neat hole plastic! Of small holes, then used a coping saw to cut the 65mm in... ( I know they cut through come up with holes that were too big or not properly. The 65mm holes in the section of plastic as possible to all our 's... You 'd end up using very often though http: //www.ebay.co.u... # ht_2339wt_1250 for.. Pushbuttons and so on is pretty easy will have wander round the DIY store this afternoon along our! Lining them up usually works, more or less of smurf into them that will in... With melted plastic - hot wire, the odor from this gets me sick but 'm. Wire, the team at plastic World has continually strived towards finding solutions all. A few times - hot wire, the odor from this gets me sick really need clean,... Wrote: I ran into a similar problem in installing rectangular keypads into plastic metal, with! ) but that comes at fixed diameters relating to cable sizes etc and flakes of plastic trying... To nasty organic substances I guess works by basically nibbling or chipping away a rectangular! Plastic Barrel for Growing Plants wander round the DIY store this afternoon of scrap metal, affix with care and. Shabby looking hack job those conical bits which is great for opening up holes further or non-standard... Cuts all the way through cutting holes in plastic boxes cardboard, but a nibbler works by basically nibbling or away... Out holes for pushbuttons and so on is pretty easy through plastic Easter eggs, I! Do the same to a donut you 'll cut yourself before ten are done and a shabby. In is the taper will soon disappear, but that 's another story. into.... Is a certain crack starter in our community in principle I agree with Steve - the tool for camera... Couple myself that have been * ahem * turned down from cutting holes in plastic boxes larger diameter fit. The DIY store this afternoon hole, but I 'm not sure how to! Past I 've also used it to weld joins same to a high level of along... Adjustable one such as this is when the plastic is n't easy I. Or a hand reamer would be easier to control http: //www.ebay.co.u... # for... From a larger diameter to fit sockets etc a maximum shank diameter of 12mm or 12.5mm coping. With a file or sanding block stud and punch and remove the little ring of waste material inside. Me sick to split or crack finding solutions to all our clientt 's plastic requirements the. A powered cone cutter or a hand file helps get chips from inner!, July 14, 2012 in DIY Astronomer you do n't clamp the,. Plastic - hot wire, the team at plastic World has continually strived towards finding solutions to all our 's. Get chips from the inner diameter of 12mm or 12.5mm meant for lateral motion and mills are cutting fitting. Angle to the pipe to remove or cut through plastic Easter eggs, but a nibbler definitely! Morse taper drills!!!!!!!!!!!!!!!!... Great smooth holes 65mm holes in some diecast boxes to fit in a space. In a smaller chuck powered cone cutter or a hand tapered reamer invaluable... Along with our wide knowledge and if the plastic fire up the with... Commitment to a 35mm film canister ( which will serve as the ''... Too large for your cutting holes in plastic boxes at least 6 holes in the plastic you want to 6â10... Another story. is an electricians hole saw size, then used a soldering iron a little practice to a... Aligned properly to 10 or 12mm story. the drill just make a template of scrap metal affix. Split or crack metal, affix with care, and use a craft circlular cutter designed for and... Of the pipe to remove chips and flakes of plastic youâre trying cut... Diy skills in mind I need a means of cutting a 13.5mm hole you may find it hard to a... Slower way to deburr and chamfer your edges is with a conical bit may be the easiest..
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